As a family, titanium and its alloys have built a persona as a nightmare to machine. This is just not the situation. Experienced operators have compared its qualities to those found in the 316 stainless steel. Recommended practice includes high coolant flow (to offset the material's low thermal conductivity), slow speeds and generally high feed rates. Tooling should be tungsten carbide designations C1-C4 or cobalt type high speed.
WeldingTi6Al4V may be welded by a wide assortment of standard fusion and solid-state processes, in spite of its chemical reactivity normally requires uncommon measures and process.
FormingThis alloy might be hot or cold formed. Hydro press, stretch or drop-hammer these are the most popular methods are included. This material responds same as to 300 series stainless steels.
Hot WorkingBoth the spring back and required forming forces are reduced by hot forming and it will increase the overall ductility of the material.
Cold WorkingThe cold work qualities of this material are same as that of moderately temperedaustenitic stainless steel. In numerous cold forming operations, intermediate stress relief is recommended to offset the alloy’s tendency to work harden. Post-work annealing is required to reattain optimum performance qualities.
AnnealingHold at 732 C (1350 F) between 1/4 and 4 hours, Furnace cool to 566 C (1050 F) then air cool. Furnace cooling is not needed for forgings and bars.
Heat TreatmentSolution treats at 904-954 C (1660-1750 F) for 2 hours followed by water quench.
ForgingRough forge at 982 C(1800 F), finish at @ 968 C (1750 C).
AgingAge at 538 C (1000 F) for 4 hours, air cool.
Chemical Composition %N | C | H | Fe | O | Al | V | Residuals | Residuals | Ti |
0.05 max | 0.08 max | 0.015 max | 0.40 max | 0.20 max | 5.5 - 6.75 | 3.5 - 4.5 | 0.1 max | 0.4 max | Balance |
Tensile Strength (ksi) | 0.2% Yield Strength (ksi) | Elongation% in 2 inches |
130 | 120 | 10 |
Units | Temperature in °C | |
Density | 4.42 g/cm³ | Room |
Specific Heat | 0.135 Kcal/kg.C | 20° |
Melting Range | 1650 °C | - |
Modulus of Elasticity | 105-120 KN/mm² | 20° |
Electrical Resistivity | 170 µΩ.cm | 20° |
Coefficient of Expansion | 8.6 µm/m °C | 20 - 100° |
Thermal Conductivity | 7.2 W/m °K | 20 ° |
Sheet / Plate | Bar | Forging |
B 265 | B 348 | B 381 |
Manufacturing |
Fasteners |
Custom Machining |
Custom Fabrication |
Stamped Parts |
Raw Materials |
Bars |
Sheets |
Plates |